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Copper Rod CCR Production Line Cable Making Machine

Short Description:

The continuous casting and rolling production line is one of the most mature design of our company. The simple structure, high production efficiency, low energy consumption and excellent quality are main features of this production line. The production line has been awarded three national patents. It is the most advanced production line and widely recognized by customers both at home and abroad. The production line adopts the process of continuous casting and rolling. It can produce low oxygen bright copper rod of 8mm by using the copper ingot with the casting sectional area of 2,330 mm² . The raw material is cathode or red copper scrap. The new set replaces of copper rod continuous casting set in upward hauling type and traditional continuous casting and rolling set with 14 stands. The casting wheel is H type, during the pouring process, the vortex can be reduced greatly, so that the ingots internal bubble and crack also can be reduced efficiently, the ingots quality is better than the vertical pouring craft.


  • Brand Name: KORIG
  • Place of Origin: Henan, China
  • Customize Service: Available
  • Certification: CE ISO SGS
  • Min.Order Quantity: 1 set
  • Payment Terms: L/C, T/T, Western Union
  • Delivery Time: 20~30 Workdays
  • Supply Ability: 1000 Set/Month
  • Port of Shipment: Qingdao Port, Tianjin Port, Shanghai Port
  • Packaging Details: Electrical parts are packed in wooden boxes, and steel structural parts are packed in color tarpaulin.
  • Product Detail

    company information

    FAQ

    Product Tags

    overview

    The cooling water comes from 4 zones (inside, outside, 2 lateral sides) of casting wheel and is divided to 9 paths, all cooling points are reasonable, so that ensure the grain structure of casting ingot is dense and well-distributed, and the quality is more excellent.

    The rolling mill has 12 stands, No.1 to No. 4 stands are 2-roller type, the rest 8 stands are 3 – roller type, compression ratio from No.1 to No.6 stands has been increased greatly as well as improve the ingot grain structure effectively, in particularly cracks and bubbles can be eliminated, the quality of Φ8mm copper rod will be improved significantly, it is very easy for fine wire drawing. Equipped with hydraulic take-up, the coli is in good order and packaged, convenient for long-distance transportation. The quality of Ф8mm copper rod produced by this new type rolling mill is comparable to the SCR product.

    The electric control system adopts DC main motor and advanced SIEMENS digital speed regulating device to make the speed of casting machine, rolling mill and take-up synchronized. Through PLC and human-computer interface, the system can achieve the coordinated control of main machine and auxiliary machines and display the running parameters and breakdown.

    It is composed of melting copper refining furnace, Four wheel continuous casting machine, auxiliary machine, rolling mill, copper rod cooling, reverting and take-up unit, emulsion cooling system, lubrication system and electric control system etc.

    Using red copper scraps, reflection refining furnace should be employed. If raw material is cathode, 8 tons shaft furnace (continuously producing).

    Technical parameter

    No. Technical Parameter Data.
    1 Casting Wheel 1810mm
    2 Casting Machine horizental
    3 Stands Of Rolling Mill Num. 12stands
    4 Roller 2+3roller
    5 Finished Diameter 8mm

    Process Flow

    Feeding, melting and refining -holding furnace -flume-continuous casting (casting ingots) -forward hauling -casting ingot treatment unit (shearer, conveyer, alignment, edge shaving, straightening, brushing machine) -rolling machine (automatic feeding)-continuous rolling-copper rod cooling and surface recovery treatment unit -continuous rod coiler -take-up (hydraulic take up) -roller bed conveyers -compressor-rod coiler

    Scope of Supply and Technical Specification

    1 Four-wheel Continuous Casting Machine
    2 Forward Hauling Machine
    3 Automatic Shearer
    4 Cast Ingot Conveyor
    5 5-Wheel Cast Bar Straightening Machine
    6 Edge Shaving Machine
    7 Brushing Machine
    8 Automatic Feeding Continuous Rolling Mill
    9 Hydraulic take up Unit
    10 Emulsion Lubrication System for Rolling Mill
    11 Lubrication System for Rolling Mill Gearbox
    12 Collection and Cooling System
    13 Electrical Control System


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  • About KORIGCRANES

    KORIGCRANES ( HENAN WEIHUA KORIG CRANES CO., LTD) located in crane hometown of China (cover more than 2/3 crane market in China), who is a trusted professional industry crane manufacturer and leading exporter. Specialized in design, manufacturing, installation and service of Overhead crane, Gantry crane, Port crane, Electric hoist etc, we have passed ISO 9001:2000, ISO 14001:2004, OHSAS 18001:1999, GB/T 19001-2000, GB/T 28001-2001, CE, SGS, GOST, TUV, BV and so on.

    Product Application

    To meet the demands of the oversea market, we independent research and development European type overhead crane, gantry crane; electrolytic aluminum multi-purpose overhead crane, hydro-power station crane etc. European type crane with light dead weight, compact structure, lower energy consumption etc. Many main performance reach the industry advanced level.
    KORIGCRANES Widely used in machinery, metallurgy, mining, electric power, railway, petroleum, chemical, logistics and other industries. Service for hundreds of large enterprises and national key projects such as China Datang Corporation, China Guodian Corporation, SPIC, Aluminum Corporation Of China(CHALCO), CNPC, Power China, China Coal, Three Gorges Group, China CRRC, Sinochem International, etc.

    Our Market

    Our cranes has been exported cranes to more than 110 countries for example Pakistan, Bangladesh, India, Vietnam, Thailand, Indonesia, Philippines, Malaysia、USA, Germany, France, Australia, Kenya, Ethiopia, Nigeria, Kazakhstan, Uzbekistan, Saudi Arabia、UAE、Bahrain、Brazil, Chile, Argentina, Peru etc and received good feedback from them. Very happy to be friends with each other come from all of the world and hope to establish long-terms good cooperation.

    KORIGCRANES has steel pre-treatment production lines, automatic welding production lines, machining centers, assembly workshops, electrical workshops, and anti-corrosion workshops. Can independently complete the whole process of crane production.

    Q. What’s the information should I provide when inquiry?
    More details or drawings, better.
    A: Lift capacity B: span C: lift height D: power source; other specials you give us will be more appreciated.

    Q. How many operating methods for my selection?
    Standard operating methods:
    A: remote control with push buttons
    B: cabin (space capsule seat) control with joystick. Choose any type as you like.

    Q. Can this type work in hazardous environment?
    A:Sure! We can customize for you, acid proof or explosion proof, no problem for that.

    Q. Can you provide the serious lifting tools?
    A:Sure, we can provide any lift tools such as lift sling belt, lift clamp, grab, magnet or other specials as your requirement!

    Q. How can we install the crane?
    A:Our senior engineer can be your side to do the installation guide service and training. Moreover, our best sales can visit your country.

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